Wire rope lubricants are an essential part of the maintenance process. Without them, the ropes in your structure can become worn out, corroded, and even catch on fire due to increased friction in the wires. The result is a loss of strength or reduced efficiency in your equipment’s ability to function at all. If you have any overhead lifting equipment, you will want to make sure that the wire ropes are fully lubricated at all times.
There are three key types of wire rope lubricants that you should be aware of:
Each one has its benefits and drawbacks which you should consider when making a decision.
Oil-based lubricants are the most common type of wire rope lubricant. They provide lasting protection and lubrication while helping to prevent rust, oxidation, and any other exposure issues in damp areas. There are several benefits to using this type of material, including its long-lasting; it’s easy to apply; and it’s unlikely to attract debris, dirt, and other contaminants that can lead to increased wear on the ropes. The drawback of oil-based lubricants is that they will eventually chip or flake off the metal depending on the amount of exposure to water and other elements.
Dry powder is a good alternative for those looking to eliminate the issues that come with oil-based lubricants. They are applied in much the same way, and they provide the same type of protection and anti-rust properties. The main difference is that there is no residue left behind; when dry powder lubricant begins to break down, it simply falls off the wire ropes and onto the ground below. While this can be an issue for large-scale industrial applications, it provides the least amount of possible exposure to contaminants.
Water lubricants are meant to be used in situations where there is consistent exposure to water and moisture. They provide the same level of protection as other types but are designed for use in moist or wet places. Typically, they are used in more marine-related applications than overland ones. To apply water lubricants, you will need to secure your wire ropes so that they can be submerged. Then you must pump the proper amount of fluid onto the wire rope until it is fully saturated. (https://masto.no/)
When applying wire rope lubricants to your equipment, you need to consider several factors. (https://masto.no/products/wire-rope-lubricator/) If you are using the equipment in a wet or moist environment, water lubricants are best for protecting against rust and oxidation. If you are looking to eliminate the potential negative effects of oil-based lubricants, including flaking and chipping, then dry powder is the way to go. No matter which type you choose, ensure that the ropes are properly secured so that they don’t become detached or reduce their efficiency during use.
Without proper care and maintenance, your equipment may not operate as you need it to, and there is a chance that it can even result in an accident or injury for those working with it.